Rout Acrylic Sheet

I recommend using a circular saw jig or a circular saw guide to keep your cuts straight and to prevent the blade from wandering.

Rout acrylic sheet.

Place the plunge router with the rotary tool on the acrylic sheet lift the cutting bit just above the acrylic sheet and switch on the tool now place the router pit tip on the traced sketch and start routing along the line. I m often asked for suggestions on how to get a clear routed edge finish when routing an acrylic workpiece. Polycarbonate acrylic sheets. Optix acrylic sheet is a lightweight impact resistant optix acrylic sheet is a lightweight impact resistant transparent material that is a great replacement for glass in many applications.

Step 1 set the acrylic on a flat surface. Extruded acrylic tends to fall on the soft side of the equation while cast acrylic is hard. Standard metal drill bits will work but without extensive modification the metal drill bit will crack and chip the brittle acrylic sheet. Once the sheet has been scored clamp the acrylic on a table edge so that the table edge aligns with the scored line of the sheet.

Measure it out and use a ruler to make a straight line. To make it easier to work with find a flat surface big enough to accommodate your plastic sheet. Install a 7 1 4 plastic cutting saw blade in the circular saw. If the cut was deep enough into the sheet there will be a clean edge.

Once you confirm the clamp is secure apply pressure to the piece of sheet that is hanging off of the table until it breaks off. This is usually an application for displays awards and advertising specialties where. Routing acrylic plastic can be classified as soft or hard for routing purposes. The characteristics of each classification necessitates the use of different router tooling with varying geometry.

If the sheet is thin use a step drill bit instead. For pricing and availability. Its higher impact strength makes it a great glass replacement for applications such as garage door windows storm windows and other glazing needs. Begin by deciding where you want to cut the acrylic.

You can mark the line with a permanent marker or grease pencil or you can just use the ruler as a guide for your. However you can t use the floor as you need an edge to break the acrylic over later 2 x research sourcestep 2 mark your line. Acrylic has the attribute of being either soft or hard depending on the manufacturing process. Optix 0 118 in t x 48 in w x 96 in l clear acrylic sheet.

If you try to drill a sheet of acrylic with conventional metal or wood drill bits there s a chance you ll end up cracking it. Optix 0 118 in t x. Drilling holes in acrylic. If you re working with a thick piece of acrylic you can use conventional drill bits if you first place a piece of masking tape over the area to be drilled.

Place the acrylic sheet on top of the rigid foam insulation and mark the line to be cut.